Thursday, July 15, 2010

Demand for MiEV in Australia 3x Supply


Mitsubishi Motors Australia Limited (MMAL) has three times as many applicants to lease the i-MiEV electric vehicle as available vehicles at this point, according to MMAL’s CEO and president, Masahiko Takahashi. “We could not have wished for a better response,” Takahashi said.

MMAL recently announced members of the inaugural Mitsubishi i-MiEV Foundation Group—organizations which have successfully applied to lease one of the company’s electric vehicles when the first shipment arrives in Australia later this month. With the arrival of the vehicles, MMAL will officially become the first volume-production manufacturer to market electric vehicle technology in Australia.

While Mitsubishi announced that 40 vehicles would be available in initial shipments, the company reported applications for more than 100 vehicles from more than 40 companies and government departments.

The announcement of the Foundation Group members will be supported by a wide-ranging advertising campaign, commissioned by MMAL.

i-MiEV Foundation Members include:

Department of Climate Change
Department of Environment
Department of Infrastructure, Transport, Regional Development and Local Government
New South Wales Government
Queensland Government
South Australian Government
Victorian Government
City of Adelaide
City of Brisbane
City of Gold Coast
City of Marion
City of Sydney
NRMA
RAA SA
Better Place
Carsales.com
ChargePoint
Energex
Energy Australia
Ergon Energy
ESCO Energy Solutions
ETSA Utilities
GE Custom Fleet
Google
Hume Building Society
Leaseplan
Mitsubishi Australia Limited
Ozgene
Rock Constructions
Roche Products
St George Bank
Western Power

Wednesday, July 14, 2010

Chevrolet Stands Behind Volt With Standard Eight-Year, 100,000-Mile Battery Warranty


The Chevrolet Volt electric vehicle with extended range will provide customers with an unprecedented, standard, eight-year/100,000-mile warranty on its advanced, lithium-ion battery. It is the automotive industry’s longest, most comprehensive battery warranty for an electric vehicle, and is transferable at no cost to other vehicle owners.

“The Chevrolet Volt’s batteries have exceeded our performance targets and are ready to hit the road,” said Micky Bly, GM executive director, global electrical systems. “Our customers are making a commitment to technology that will help reduce our dependence on petroleum. In turn, we are making a commitment to our customers to deliver the highest standards for value, safety, quality, performance and reliability for an unprecedented eight years/100,000 miles.”

The Volt’s comprehensive battery warranty covers all 161 battery components, 95 percent of which are designed and engineered by GM, in addition to the thermal management system, charging system and electric drive components.

The Volt is the only electric vehicle that can operate under a full range of climates and driving conditions without limitations or concern about being stranded by a depleted battery. It has a range of about 340 miles and is powered with electricity at all times. For up to the first 40 miles, the Volt is powered solely by electricity stored in its 16-kWh lithium-ion battery, using no fuel and producing no emissions. When the Volt’s lithium-ion battery runs low, an engine/generator seamlessly operates to extend the driving range another 300 miles on a full tank of fuel. (see Volt Freedom Drive)

The Volt’s advanced, lithium-ion battery is designed to deliver the value, safety, quality, performance, durability and reliability Chevrolet customers expect. Key battery features include:

  • Thermal management for durability and reliability: The Volt is the only mass-market electric vehicle with a battery that can be warmed or cooled. The battery is designed to provide reliable operation, when plugged in, at temperatures as low as -13 degrees Fahrenheit (-25 C) and as high as 122 degrees Fahrenheit (+50 C). In cold weather, the battery will be preheated during charging to provide full power capability. In hot weather – the most challenging environment for a battery – the Volt’s battery can be chilled during charging. The Volt’s liquid thermal management system can also be powered during driving by the battery or engine/generator.
  • Diagnostics for safety and performance: The Volt’s battery management system continuously monitors the battery real-time for optimum operations. More than 500 diagnostics run at 10 times per second, keeping track of the Volt’s battery pack; 85 percent of the diagnostics ensure the battery pack is operating safely, while the remaining 15 percent keep track of battery performance and life.
  • Cell design and chemistry for performance and efficiency: GM’s selection of a prismatic cell design and LG Chem’s manganese spinel lithium-ion chemistry is designed to provide long life and high power output, with a properly maintained temperature. This enables better vehicle acceleration and increased regenerative braking capability for improved vehicle efficiency.
  • Energy management for durability: Fully charging or fully depleting a battery shortens its life. The Volt’s energy management system never fully charges or depletes the battery. The Volt’s battery has top and bottom “buffer zones” to help ensure long life.
Testing for durability, reliability, safety and performance

GM engineers have completed more than 1 million miles and 4 million hours of validation testing of Volt battery packs since 2007, as well as each pack’s nine modules and 288 cells. The development, validation and test teams have met thousands of specifications and validated each of the Volt battery’s components.

Tests include short circuit, corrosion, dust, impact, water submersion, crush and penetration, and extreme temperature swings combined with aggressive drive cycles, also known as “Shake, Bake and Roll.”

Ready for production

GM’s Brownstown Township plant, which began building prototype batteries in January, soon will begin regular battery production. (see GM First Battery Build)

"We’re moving fast to deliver for the customer and ensure the Volt launch stays on track,” said Nancy Laubenthal, plant manager of the Brownstown Battery Plant. "Last August we announced the investment in the Brownstown facility and in January built our first completed battery pack. Now we are finishing pre-production batteries and soon we will begin building production batteries for Chevrolet Volts that will be delivered to dealers before the end of the year."

Last year, the U.S. Department of Energy selected 45 companies, universities and organizations in 28 states – including GM’s Brownstown plant – to share more than $2 billion in awards for electric drive and battery manufacturing, and transportation electrification. Nearly half of the awards are designated for cell, battery and materials manufacturing facilities in Michigan.

Tuesday, July 13, 2010

Mercedes-Benz puts electric cars to the test at the Silvretta E-Rally



Montafon, Austria. At the renowned Silvretta Classic Rally in Montafon, Austria, 24 electric cars drove amongst the vintage cars that typically compete in this mountain race. The rally, cutting through the Austrian alps is demanding for the drivers and cars alike.

The initial lineup runs across the gamut, from concept cars to production vehicles. Daimler sent three electric vehicles of its fleet - The e-smart, the B-Class Fuel-Cell and its latest edition, the electric version of the super sports car SLS, the SLS AMG E-Cell.

(hat tip to Byron)

Ford Selects Compact Power to Supply Ford Focus EV Battery Pack



Ford Motor Company today announced it has selected Compact Power, Inc. (CPI), a subsidiary of LG Chem, (the same company supplying GM Volt batteries) to build lithium-ion battery packs for the Ford Focus Electric, which will go on sale in the U.S. in 2011.

The Focus Electric battery packs will leverage CPI and parent company LG Chem’s deep expertise in advanced flat format lithium-ion cells and advanced liquid-cooled modules and battery management systems.

“CPI is an emerging leader in the lithium-ion battery field and we are pleased to have them as a strategic supplier as we prepare to bring the Ford Focus Electric to market,” said Sherif Marakby, Ford director, Sustainable Mobility Products and Hybrid programs. “We are moving aggressively with our electrification strategy and our work to help make Michigan a center of excellence for a range of electrified vehicles.”

CPI, based in Troy, Mich., will begin battery pack assembly for the Ford Focus Electric next year and is finalizing production site selection for the U.S. The lithium-ion cells for the packs will initially be sourced from Korea through LG Chem. LG Chem and CPI will be localizing cell production at their new site in Holland, Mich.

“We are very excited to be partnering with Ford on their new battery electric-powered Ford Focus,” said Prabhakar Patil, CEO of CPI. “It tells us we are on track in developing high-power and high-energy lithium-ion batteries that the industry needs as it moves toward the electrification of vehicles that lessen our dependence on foreign oil.”

The cells will incorporate LG Chem’s proprietary chemistry and its industry-leading safety-reinforced-separator technology that provides unparalleled safety performance.

Focus Electric will have a targeted range of up to 100 miles per full charge with zero tailpipe emissions. It is one of five electrified vehicles Ford is bringing to market in the U.S. in the next two years. These include the Transit Connect Electric, a small commercial van in 2010; Focus Electric in 2011; two new lithium-ion battery-powered hybrids; and a plug-in hybrid in 2012.

Focus Electric, a full battery electric passenger car, will be produced at Michigan Assembly Plant in Wayne, Mich., which will begin producing gasoline versions of the all-new 2011 Focus later this year.

Ford previously announced plans to invest $550 million to transform Michigan Assembly Plant from a large SUV factory to a modern car plant to build the new Focus and Focus Electric. The plant also will produce a next-generation hybrid and a plug-in hybrid in 2012. All of the vehicles will be built off the company’s new global C-car platform.

This complements Ford’s overall strategy to establish a center of excellence in Michigan for electrification of a broad range of vehicles, including lithium-ion battery-powered hybrids, plug-ins and pure electric vehicles. Ford is committed to delivering electrified vehicles as part of its overall vehicle portfolio designed to deliver both the fuel efficiency and the performance customers demand.

Toyota to launch green-car barrage in 2012


Japan--Toyota plans to introduce three new-to-market green vehicles in 2012, a company source says.

An electric vehicle, a plug-in version of the Prius hybrid and an as-yet-unveiled variant of the Prius will arrive in U.S. dealerships in the first half of 2012, said the source, who spoke last week on the condition of anonymity because he was not authorized to speak publicly about the plans.

The second Prius vehicle will begin the creation of an ongoing family of vehicles that will carry Prius badging but will not be a separate brand. The electric vehicle probably will be similar to the electric version of the iQ, which Toyota unveiled at the 2009 Detroit auto show.

Toyota may sell the electric vehicle only in markets that provide sufficient infrastructure to support the vehicle. It plans to track those markets' sales and infrastructure progress on the Web site toyota.com/esq.

Toyota also will launch a viral marketing campaign on that site as it approaches the launch dates of the green vehicles, the source said.

Don't believe a word about electric cars and the coming lithium shortage



Shai Agassi wants to put the world into electric cars whose batteries can be swapped out at one of his futuristic "gas" stations. But just as the cells in flashlights and laptops need lithium to run, so do -- swappable batteries or not -- electric cars. And some are now saying that will make lithium, in our increasingly battery-dependent society, increasingly hard to come by.

There are rumblings in the press that the auto industry switching from petroleum to lithium is simply shifting from one finite resource to another, and even that the U.S.'s real reasons for invading Afghanistan were to secure its massive deposits of the alkali metal. Also, electric skeptics think there might be trouble accessing enough lithium to fuel the shift. Agassi, unsurprisingly, is not among them.

"That was one of the biggest myths perpetuated by the oil guys," says Agassi, the founder and CEO of a company called Better Place, which is positioning itself as the architect of the network needed to support swappable battery cars and all the attendant infrastructure.

According to the latest numbers from the United States Geological Survey (USGS), current producers are providing enough lithium to fuel the projected number of electric vehicles for the next ten years. After that, the major factor that will drive competition between players in the energy industry might not be mining lithium, but recycling it.

It doesn't make sense, financially, to recycle lithium now. Producers are mining way too much of it for the demand. Lithium isn't currently used for car batteries in any significant way -- it's used for batteries in laptops, cell phones and cordless tools. All of these products took a hit during the recession, which meant a surplus of lithium existed in 2009, along with a fall in price. The only way the demand for lithium will surge is if electric vehicles roll out successfully in massive enough numbers to require a significant increase in manufacturing of lithium-ion batteries.

Battery surge

Agassi wants to be the man behind that surge. His company, Better Place, is based on the principle that manufacturers don't need to wait for battery technology to improve to roll out consumer-grade electric cars. Instead, Agassi hopes to build networks of switching stations where drivers can change used batteries for fresh ones much like they fill up at gas stations now.

Agassi has started to introduce the project in contained environments. Better Place has partnered with car companies Renault in France and Chery in China to build vehicles. In Tokyo this year, Better Place built a battery swapping station and deployed four electric taxis to demo that the system works. Israel should have a fully operative system by next year, says Agassi, who signed a deal with Renault to build 100,000 electric cars for Israel and Denmark by 2011. He's also planning to build networks in Australia and Hawaii.

He's aiming high, and plenty of factors stand in the way of creating an automobile fuel infrastructure in a decade when the petroleum system took a century to create. However, it looks like lithium isn't one of the limiting factors.

As of 2009, the U.S. had 2.5 million tons of lithium in reserve, and there were an estimated 23 million tons in other countries. Lithium-ion batteries for cars only need under 15 kilograms of the element per battery pack by a conservative estimate.

"Producers right now will keep up with capacity in terms of the demand of the lithium," says Brian Jaskula, lithium commodity specialist with the USGS. He adds that producers are only at 60% right now, and if demand does increase, they've got plans in place to expand.

Reports of large lithium reserves in Bolivia and Afghanistan have caused a stir in the media -- the idea being that there could be a resource grab for lithium in both countries. But foreign miners are unlikely to take the element from either place. Bolivian president Evo Morales won't sell Bolivian lithium, and Afghanistan is still too dangerous. But forecasted issues in these countries are based on the assumption that lithium will follow a similar pattern as another finite energy resource -- oil.

Lithium isn't oil - it's transistors

First of all, it isn't in high enough demand to be as valuable yet. Potential controversies about the lithium reserves in Bolivia and Afghanistan depend on lithium becoming a hot commodity. But if the electric car industry takes off, people won't need to tap into new sources of lithium for about ten years, says Jaskula. That's assuming that the technology doesn't improve to make Lithium-ion batteries more efficient. Agassi thinks it will.

"Every five years, you need half as much lithium to create the same battery," a pattern of advancement that echoes Moore's Law for transistors. "But if you stayed on the same technology," Agassi says, "we'd [still] have three billion batteries. That's about two centuries of cars even with growth, so lithium is not the problem."

Lithium doesn't combust like oil either. Because it doesn't chemically change while it provides energy, it can be recycled. Only one company recycles lithium now, since saving it is more expensive than mining. The company is called Toxco, and it received a $9.5 million grant from the Department of Energy in 2009 to boost its lithium recycling abilities. More players will step on the scene, says Jaskula, if electric vehicles take off. Then it will make economic sense to recycle car batteries not only for lithium but also for other more valuable materials, like cobalt.

This could mean that the people who will hold the power in the lithium industry of the future will be the companies with the best recycling technology. According to a report by the Argonne National Laboratory in Chicago, virgin lithium won't dominate the market in 2040, by which time this technology should be cheap. When electric vehicles roll out, the race to recycle better will likely be on.

Of course, there's a risk in racing to ramp up recycling capabilities now, says Jaskula. That technology is only valuable if electric vehicles do well and scientists don't find a better metal for batteries in the next 30-40 years. It's going to be tough to predict what actually happens next.

Monday, July 12, 2010

Toyota to bring back the RAV4 EV, with Tesla Power



Toyota and Tesla will develop battery-powered test versions of the Japanese carmaker’s RAV4 and Lexus RX in the first stage of a partnership in electric vehicles, a person familiar with the matter said.

Tesla said that it will deliver two prototypes vehicles to Toyota this month without identifying the models. While Toyota also aims to test an electric Corolla compact car, the RAV4 and RX light trucks are better suited to the weight of Tesla’s battery pack, said the person, who asked not to be identified because the vehicles haven’t been announced yet.

Toyota’s President Akio Toyoda said last week the partnership with Tesla, maker of the $109,000 electric Roadster, is the first of several the Toyota City, Japan-based company wants to pursue in advanced auto technologies. Toyota, the world’s largest seller of hybrid autos, bought a $50 million stake in Palo Alto, California-based Tesla this month.

“We anticipate range and acceleration exceeding that of other announced electric vehicles of this class,” Elon Musk, chief executive officer of Tesla, said today in an e-mailed message. He declined to discuss project details.

Keisuke Kirimoto, a Tokyo-based spokesman for Toyota, said he couldn’t confirm the models. Toyota bought its stake in Tesla July 2, he said.

The target for a model developed with Tesla would be for a car that costs about $40,000 with 150 miles (240 kilometers) of driving range per charge, the person familiar with the plans said.

Unlike Toyota, Nissan Motor Co., and other companies readying battery models, Tesla vehicles use thousands of the same type of small lithium-ion battery cells that power laptop computers.

Toyota Executive Vice President Shinichi Sasaki told reporters Friday in Nagoya, Japan, that the company wants to study that approach to see if it has advantages over using larger types of battery cells.

Panasonic Corp., which has a joint venture with Toyota that makes nickel-metal hydride batteries for hybrid autos and lithium-ion batteries for plug-in models, said in January it would work with Tesla to develop modified lithium-ion cells for use in electric cars.

“Since Tesla didn’t develop its battery pack from scratch, there’s a cost advantage,” said Hiroshi Ataka, an analyst at consulting company IHS Global Insight in Tokyo.

“While Toyota may be studying Tesla’s technology, Toyota has been researching its own electric car batteries, so it may not use Tesla’s,” Ataka said.